Flow Problems Are Not Random
Flow instability leads to downtime, inconsistent feed rates, and operational risk. These issues are driven by material behavior and require a scientific approach to diagnose and resolve.
Unstable flow is often caused by changes in cohesion, wall friction, density, or segregation behavior. Material testing provides the data needed to understand exactly why flow becomes inconsistent. Once material behavior is understood, targeted solutions—from equipment design to process optimization—can significantly improve flow performance. Reliable flow requires more than isolated fixes. System-level engineering ensures proper hopper design, feeder interface, and overall process efficiency.
How to Solve Flow Reliability Issues:
1. Identify the Root Cause:
Understand why your material behaves unpredictably. 👉 Explore Material Testing →
2. Improve Flowability:
Apply targeted solutions to eliminate flow problems. 👉 Improve Powder Flowability →
3. Optimize System Performance:
Design systems that ensure long-term reliability. 👉 Optimizing Flow Solutions →
Common Flow Challenges We Solve
- Hopper arching, ratholing and plugging
- Material buildup and caking
- Segregation and inconsistent discharge
- Dust generation and safety risks
- Unpredictable feed into downstream processes
Our Engineering Approach
- Test your material under real-world conditions
- Analyze flow properties and behavior
- Design equipment and systems to prevent failure
- Deliver engineered solutions with measurable results
Ready to Engineer Reliable Flow?
Flow failures are preventable with the right testing and design methodology—backed by over 60 years of bulk solids handling experience. Let’s evaluate your material and system conditions together.