A non-uniform process is defined as a situation where production irregularities occur. For instance, a resin purging process may yield material that retains excessive hydrocarbons residuals, or, a drying process could consume excessive energy due to poor solids handling.
A non-uniform process results in inconsistent operation that can be difficult to control, generate waste, create safety hazards, and ultimately yield excessive operation and maintenance (O&M) costs.
Non-uniform processes can be the result of poorly operating equipment or system design. Unreliable flow through material handling equipment will negatively affect process uniformity. Common bulk material handling processes involve:
Process non-uniformities can place an enormous burden on the manufacturing operation and downstream supply chain. These burdens can include:
Achieving a uniform process starts with knowing how your material(s) will behave in a process or solids handing system. An understanding of environmental conditions, throughput design requirements, and equipment operating capabilities is vital for selection of correct material processing equipment or systems.
Jenike & Johanson engineers have the specialized knowledge, real-world experience, and world-class bulk material testing facilities to help you with you bulk material processes.
Explore our solutions, review case studies, or contact us so we can meet your needs to implement a safe, efficient, and reliable material handling process.
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